80/20 1" T Slot Rail - 60.02" Length
Aluminum - 80/20
1
Aluminum Utility Cart - Are you planning a trip to the beach or a picnic with your family and friends? Look no further, because this utility cart is just what you need!
We understand your passion for building things, and that's why we provide you with step-by-step plans to help you create your own aluminum utility cart. While we offer a comprehensive guide, feel free to customize the cart according to your specific requirements. You have the freedom to modify, add, or remove features to make it truly tailored to your needs.
Crafted with high-strength aluminum, this cart is built to last. Its durability and sturdiness enable you to effortlessly navigate various terrains and surfaces. Not only does it boast an attractive and eye-catching design, but it also offers easy maintenance, exceptional resistance to rust and corrosion, and a lightweight and maneuverable construction.
Are you excited to start building your very own aluminum utility cart? Follow the detailed steps provided in the diagrams we have prepared exclusively for you. Should you have any specific inquiries, don't hesitate to consult the 3D model available on the Crafty Amigo platform. Get ready to embark on your project and enjoy the convenience of your newly crafted aluminum utility cart!
Step 1
To kickstart this project, we will begin by assembling the main frame, which will serve as the foundation for all the upper and lower elements in this design. For this step, gather the following materials:
To create the main frame, position the 60" profiles as the outer edges. Then, mark the placement of the intermediate profiles by evenly spacing the four 30" profiles. Two of these intermediate profiles should be positioned at each end of the frame, while the other two should be placed with a gap of 12.5" from the ends.
To secure the profiles together, utilize the angle joints. These joints can be attached by screwing them into the T-slot of the aluminum profiles, ensuring a sturdy connection.
Keep in mind that this design is open to modification and customization. Feel free to unleash your creativity and make adjustments to the design starting from this step. After all, you are the mastermind behind your own ideas!
Step 2
In this step, we will assemble a frame that can be used to hold your bicycles, surfboard, or any other items you desire. Gather the following materials:
To create the frame, start by placing the 4.75" profile at the right end of the frame. Next, attach the 60-degree joints to the right end of the frame and secure them with screws. Onto these joints, attach the 15" profiles.
Moving on, join these newly assembled parts together by attaching the 4" profile at the upper end. Secure it in place using 2 angle joints.
Keep in mind that you need to repeat this procedure to create a second frame, as the cart requires two similar frames. Additionally, remember to attach the remaining 4 angle joints to the 39.75" rails. These rails will be screwed to the main frame.
By following these steps, you'll be on your way to building a versatile cart that can accommodate your belongings.
Step 3
In this diagram, we provide instructions on how to join the frames that were assembled in step 2. To accomplish this, you will need 4 angle joints that will be securely screwed to the 60" rails of the main frame.
The positioning and spacing of these frames will depend on your specific requirements. You have the flexibility to anchor them in the middle of the main frame or adjust their placement closer to the ends. Feel free to customize the arrangement based on your preferences and needs.
Keep in mind that you play a vital role in the design process, and you have the freedom to modify, enhance, or remove elements to tailor the cart to your exact specifications. Embrace this opportunity to create a solution that perfectly suits your requirements.
Step 4
We're nearing the finish line! In this step, we will assemble an intermediate frame that serves as a versatile storage space for your various items. To complete this assembly, you will need the following materials:
To begin, attach the 24" profiles to the 60" rail of the main frame using the 90-degree angles. Ensure that these profiles are positioned vertically. Once the vertical profiles are in place, proceed to connect their ends using the angle joints to form the upper frame.
Remember, for a comprehensive visual representation and further details, you can always refer to the 3D model of this project. It provides a complete visualization of this and other projects, which can be helpful if you encounter any doubts or questions along the way.
Step 5
In this step, we will be adding wheels to the main frame of the cart. We have chosen wheels that measure 11-3/4" and are designed to withstand various types of terrain. To attach the wheels, simply screw them onto the ends of the main frame. We recommend anchoring the wheels at the corners of the frame to ensure maximum stability and rigidity.
Congratulations! Your utility cart is now complete and ready to accompany you on your adventures. Enjoy your ride!