Build an Simple 8020 Cabinet

Simple 8020 Cabinet - a secure and stylish storage solution for your most valuable possessions. Built to stand the test of time, this cabinet offers the flexibility to customize it according to your specific needs. With our 3D crafty friend application, you can easily add or remove elements as required.

The advantages of this cabinet, constructed with high-strength 80/20 aluminum, are numerous:

  1. Easy to clean: Maintaining this cabinet is a breeze, ensuring hassle-free maintenance.
  2. Corrosion resistance: The use of 80/20 aluminum ensures protection against rust and corrosion.
  3. Aesthetically pleasing: The cabinet boasts an appealing design, adding a touch of elegance to any space.
  4. Exceptional durability: Built to last, this cabinet will serve you for decades without compromising its structural integrity.

Ideal for a range of applications, including organization, home offices, small businesses, workshops, and more, the Simple 8020 Cabinet is a versatile choice.

Ready to embark on your DIY journey? Look no further! We provide a comprehensive construction guide and step-by-step diagrams to assist you in building your own 80/20 Cabinet. Enjoy the process as you create a functional and attractive storage solution tailored to your requirements.

80/20 Cabinet Kit Parts List

Part icon
80/20 1" T Slot Rail - 5.02" Length
Aluminum - 80/20
1
Part icon
Hanger for Solid Panel
Aluminum - 80/20
48
Part icon
1' Acrylic Panel - 8.5" Length
Aluminum - 80/20
2
Part icon
80/20 1" T Slot Rail - 12.52" Length
Aluminum - 80/20
8
Part icon
80/20 1" T Slot Rail - 8.02" Length
Aluminum - 80/20
7
Part icon
80/20 1" T Slot Rail - 13.52" Length
Aluminum - 80/20
10
Part icon
End Inside Joint
Aluminum - 80/20
34
Part icon
80/20 1" T Slot Rail - 11.52" Length
Aluminum - 80/20
20
Part icon
80/20 1" T Slot Rail - 25.52" Length
Aluminum - 80/20
2
Part icon
80/20 1" T Slot Rail - 1.02" Length
Aluminum - 80/20
2
Part icon
Pull Handle
Aluminum - 80/20
4
Part icon
Rail Hinge
Aluminum - 80/20
4
Part icon
Angle Joint
Aluminum - 80/20
36
Part icon
80/20 1" T Slot Rail - 24.52" Length
Aluminum - 80/20
2
Part icon
1' Acrylic Panel - 13" Length
Aluminum - 80/20
2
Part icon
1' Acrylic Panel - 14" Length
Aluminum - 80/20
3
Part icon
2' Acrylic Panel - 14" Length
Aluminum - 80/20
1
Part icon
1' Acrylic Panel - 9.5" Length
Aluminum - 80/20
2
Part icon
1' Acrylic Panel - 5.25" Length
Aluminum - 80/20
1
Part icon
2' Acrylic Panel - 5.25" Length
Aluminum - 80/20
1

Building Cabinet Using 8020

How do you know which part is which from the parts list? Click on "Edit Design in 3D" button above and you'll be able to click on each part to see its name.

Step 1

To support the cabinet, you'll need to create a pair of main frames - the front and rear frames. This can be accomplished by joining the following elements together:

  • 4 profiles of 1" 80/20, each measuring 13.5" in length.
  • 3 profiles of 1" 80/20, each measuring 25.5" in length.
  • 8 end inside joints.

In this case, the 25.5" profiles will be positioned vertically to serve as the main supports. At each end of these profiles, you will attach the 13.5" profiles, creating a double frame structure.

When working with the internal joints, it's important to drill a small hole in the 1" profile that you're connecting. The internal joint consists of a threaded part and a head, so the hole should be drilled in the profile that receives the head of the joint. This allows you to securely screw both profiles together, ensuring a sturdy connection.

Step 2

In this diagram, you can see the method for joining the front and rear frames that you previously assembled. For this step, you will need:

  • 8 profiles of 1" 80/20, each measuring 11.5" in length.
  • 16 end inside joints.

The process involves using the internal joints to screw together sets of 3 profiles, each measuring 11.5", in the first half of the frame. These sets should be placed both in the top and middle sections of the frame.

In the lower part of the frame, you will only need to place a pair of 11.5" profiles at each end.

To better understand the assembly of these profiles, we encourage you to access the 3D model of this project that we have created for you. The model allows you to visualize and analyze the individual parts of the cabinet in more detail.

Step 3

At this stage of the cabinet assembly process, our focus will be on the drawers. Similar to previous steps, the drawers consist of two frames - a front frame and a rear frame - which will be joined together using additional profiles.

For this step, you will need the following materials:

  • 16 angle joints.
  • 6 profiles of 1" 80/20, each measuring 11.5" in length.
  • 4 profiles of 1" 80/20, each measuring 8" in length.
  • 2 profiles of 1" 80/20, each measuring 13.5" in length.

To begin, we will assemble the front frame using 2 profiles of 13.5" and 2 profiles of 8". The rear frame will be composed of 2 profiles of 8" and 2 profiles of 11.5".

Please note that it is crucial to follow the correct positioning of the profiles as shown in the diagrams. For further clarification, you can refer to the 3D model for more detailed information.

Once you have organized the profiles for both frames, they will be joined together simultaneously using the 11.5" intermediate profiles and the angle joints.

Step 4

In this step, we will guide you on how to properly position and place the drawers within the main frame of the cabinet. Each drawer will be placed on top of the main frame, one on each side.

Are you feeling excited? You're just a step away from completing the construction of your new cabinet.

Step 5

In this step, we will focus on the lower doors that are included in the design of this cabinet. These doors consist of the following elements:

  • 4 profiles of 1" 80/20 with a length of 13.5"
  • 4 profiles of 1" 80/20 with a length of 12.5"

To assemble the doors, you will need to attach hinges to the main frame and secure the frames of the doors to the hinges. Additionally, the frames of the doors should be joined together using 4 End Inside Joints.

By following these instructions, you will successfully incorporate the lower doors into your cabinet.

Step 6

In this stage of the cabinet construction process, we will focus on covering the spaces with acrylic panels. It is crucial to carefully follow the diagram to ensure the panels are correctly placed in their designated positions. For this step, you will need the following materials:

  • 2 pieces of 1' acrylic panel with a length of 8.5"
  • 2 pieces of 1' acrylic panel with a length of 13"
  • 2 pieces of 1' acrylic panel with a length of 14"
  • 2 pieces of 1' acrylic panel with a length of 9.5"
  • 2 pieces of 1' acrylic panel with a length of 14"
  • 2 pieces of 2' acrylic panel with a length of 14"
  • 48 hangers for solid acrylic

To secure the panels, they should be screwed onto the hangers, and the hangers should then be screwed to the corresponding frame ends. This will provide each panel with the necessary rigidity to fulfill its purpose within the cabinet.

Step 7

You're just one step away from completing your cabinet!In this final stage of the process, we will focus on adding the necessary accessories that will enhance the functionality of each drawer and door you have assembled. Here's what you'll need:

  • For the upper drawers: a pair of pull handles.
  • For the lower small doors: a pair of pull handles and 4 hinges to ensure smooth and easy opening of these doors.

With the addition of these accessories, your cabinet will be fully functional and ready to serve its purpose. If you have any further questions or need additional guidance, don't hesitate to refer to the 3D model of this project. Enjoy your new cabinet!

Finished Product in 3D!